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ASTM B165/B165M Standard Specification for Nickel-Copper Alloy (UNS N04400) Seamless Pipe and Tube
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ASTM B165/B165M Standard Specification for Nickel-Copper Alloy (UNS N04400) Seamless Pipe and Tube

Scope  
- Covers seamless pipe and tube made from nickel-copper alloy UNS N04400 (commonly known as Alloy 400).  
- Applicable to general corrosion-resistant and heat-resistant applications, including condensers, heat exchangers, and other high-performance systems.  
- Two unit systems:  
  - B165: Inch-pound units.  
  - B165M: SI units (metric).

    Ordering Information

    Orders must specify:  
    - ASTM designation (B165 or B165M) and year of issue.  
    - Dimensions (outer diameter, wall thickness, length).  
    - Temper (e.g., annealed, cold-worked).  
    - Surface finish (e.g., pickled, polished).  
    - End finish (e.g., plain, beveled).  
    - Certification/Test Reports (if required).  
    - Additional testing (e.g., hydrostatic, nondestructive testing).

    Material and Chemical Composition

    - Alloy UNS N04400:  
      - Nickel (Ni): ≥63.0%.  
      - Copper (Cu): 28.0–34.0%.  
      - Iron (Fe): ≤2.5%.  
      - Manganese (Mn): ≤2.0%.  
      - Carbon (C): ≤0.3%.  
      - Silicon (Si): ≤0.5%.  
      - Sulfur (S): ≤0.024%.  
    - Trace elements limited to avoid detrimental effects.

    Mechanical Properties

    Requirements vary by temper (annealed vs. cold-worked):  
    | Property            | Annealed (Typical) | Cold-Worked (Typical) |  
    | Tensile Strength | ≥70 ksi (485 MPa)  | ≥90 ksi (620 MPa)     |  
    | Yield Strength  | ≥25 ksi (170 MPa)  | ≥65 ksi (450 MPa)     |  
    | Elongation      | ≥35%               | ≥15%                  |

    Inspection & Testing Requirements

    - Chemical Analysis: Performed to verify composition (ASTM E1473 or equivalent).  
    - Mechanical Testing: Tensile tests per ASTM E8/E8M.  
    - Hydrostatic Testing: Optional; pressure specified by purchaser.  
    - Nondestructive Testing (NDT): Eddy current or ultrasonic testing if required.  
    - Visual Inspection: Surface imperfections must not exceed specified limits.

    Certification & Marking

    - Certification: Manufacturer must provide a Certificate of Compliance with test results.  
    - Marking: Each tube/pipe must be marked with:  
      - ASTM standard (B165/B165M).  
      - Alloy (UNS N04400).  
      - Heat number.  
      - Size and temper.  
      - Manufacturer’s name or trademark.

    Keywords

    - Nickel-copper alloy, UNS N04400, Alloy 400, seamless pipe, seamless tube, corrosion-resistant, heat-resistant.  

    The primary material designation in this standard is:  

    UNS N04400  
    Common Names:  
      - Alloy 400 (generic industry name)  
      - Monel 400 (trade name, originally from Special Metals Corporation)  
    Werkstoff Number (European): 2.4360  
    Other Equivalent Standards:  
      - EN: NiCu30Fe (EN 2.4360)  
      - ISO: NiCu30Fe  
      - ASME SB165: Same as ASTM but for ASME Boiler and Pressure Vessel Code applications.  

     Key Characteristics of UNS N04400 (Alloy 400)  
    - Composition:  
      - Ni (Nickel): ≥63%  
      - Cu (Copper): 28–34%  
      - Fe (Iron): ≤2.5%  
      - Mn (Manganese): ≤2.0%  
      - C (Carbon): ≤0.3%  
    - Corrosion Resistance: Excellent in seawater, acids, and alkaline environments.  
    - Applications: Used in marine, chemical processing, heat exchangers, and oil & gas industries.  

    Summary of Material Codes  
    | Standard  | Material Designation | Common Names |   
    | ASTM B165/B165M | UNS N04400 | Alloy 400, Monel 400 |  
    | EN (Europe) | 2.4360 | NiCu30Fe |  
    | ISO | NiCu30Fe | – |  
    | ASME SB165 | UNS N04400 | Same as ASTM |
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    • ASTM-B165-B165M-Standard-Specification-for-Nickel-Copper-Alloy-(UNS-N04400)-Seamless-Pipe-and-Tube6
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